Electrical · Products
Panels built in our own works,not on your floor
PMCC, VFD, control, operator and branded panels — designed, wired, tested and despatched from our own manufacturing unit, so the drawings, the build and the engineer who commissions it are all ours.
PMCC & MCC Panels
Power and motor control centres with ACB or MCCB incomers, busbar sized and proven for the site fault level, starter modules, metering and protection. Fixed or draw-out construction depending on how quickly you need a module changed.
- ACB and MCCB incomers with metering and protection
- Busbar sizing, short-circuit withstand and temperature rise calculated
- DOL, star-delta and soft starter feeders
- Fixed, semi-draw-out or draw-out modules
VFD & Drive Panels
Drive cubicles built around the heat the drives produce, with the filtering, braking and cable arrangement the duty needs, and ventilation sized to hold rating through summer.
- Thermal load calculated, ventilation or cooling sized to match
- Line reactors, chokes and harmonic filters where the supply needs them
- Braking resistors and regenerative units sized to the duty
- Screened motor cable termination done properly at both ends
Automation & Control Panels
PLC, control and relay, and unit control panels — with the controller, I/O, marshalling and network hardware mounted, wired and loaded with the logic we wrote, so the panel arrives already proven.
- PLC, remote I/O and marshalling cubicles
- Control and relay panels with protection and annunciation
- Unit control boards and local control stations
- Logic loaded and exercised before despatch
Operator Panels & Desks
Control desks and operator stations laid out for the person driving the plant — reachable controls, readable mimics, and screens positioned to be worked at for a full shift.
- Control desks and consoles
- Mimic panels with lamps and indication
- HMI and pushbutton stations
- Ergonomics agreed with the operators before build
Branded Panels
Where a site standard or a client specification calls for a particular make of enclosure and switchgear, we build to it — component selection, type-tested assemblies and labelling to the brand’s requirements.
- Built to a nominated make of enclosure and switchgear
- Component selection and coordination checked against the specification
- Labelling and documentation to the brand’s standard
- Authorised vendor for CG Power and Industrial Solutions
ACDB, DCDB & Distribution
AC and DC distribution boards, including battery-backed supplies that keep control and protection alive when the incomer does not.
- ACDB and DCDB construction
- Battery chargers and battery-backed control supplies
- Lighting and small power distribution
- Earthing and lightning protection material
Electrical material we supply
A panel rarely arrives on its own. We supply the switchgear, cabling, earthing and field devices that go around it, so one order covers the job.
Switchgear & distribution
- ACB and MCCB
- Changeover switches
- Energy and power meters
- LT AC and DC panels
- ACDB and DCDB
Cabling & termination
- Cable tray — ladder and perforated type
- Cable glands and lugs
- Cable termination kits
- Clamps and connectors for ACSR/AAC conductor
- Aluminium tube connectors
Earthing & protection
- Pipe electrodes
- MS and GS earthing flat
- Earthing chemical
- Lightning protection material
Field devices
- Local push button stations for motors
- Belt conveyor safety switches
- Level and pressure transmitters
- PID controllers
- Condition monitoring systems
Control & drives
- PLC, HMI and SCADA
- VVVF drives
- Electronic governing systems
- Control and relay panels
- Unit control boards and mimic panels
Communication & monitoring
- Radio-MODEM communication
- RADAR communication
- Video monitoring — cameras and NVR
- Fibre optic cable and connectors
How a panel is built
Design, manufacture and commissioning are all ours, so there is no gap between the drawing, the cubicle and the engineer on site.
- 01
Requirement and single line
Loads, supply, fault level and duty agreed, and the single line drawn before anything is ordered.
- 02
Detailed design
GA, busbar sizing, thermal calculation, wiring and termination drawings and the bill of materials, issued for approval.
- 03
Manufacture
Fabrication, painting, component mounting and wiring in our own unit, so the schedule is ours to hold.
- 04
Inspection and FAT
Continuity, insulation and functional testing against the I/O list, witnessed by you before despatch.
- 05
Despatch and erection
Packed for the route it is taking, then placed, cabled and terminated by our own engineers.
- 06
Commissioning and handover
Energised, checked, put into service, with as-built drawings, test records and training.
What you get at handover
Documentation is part of the job. You should be able to maintain the panel yourself.
- Single line diagram
- Panel general arrangement drawing
- Busbar and short-circuit calculation
- Thermal and ventilation calculation
- Wiring and termination drawings
- Bill of materials with makes and ratings
- Routine test certificates
- FAT and SAT records, signed
- As-built drawings
- Spares list and maintenance instructions
Panels we have built
- Control desk for the continuous annealing plant at Tata Steel, Jamshedpur
- HDD and SCADA panels for the continuous annealing plant at Tata Steel
- Control desk panels for JCAPCPL at Tata Steel, Jamshedpur
- PMCC panel for a crushing plant, Sierra Leone
- PLC panel for the furnace cooling pump at Bhutan Silicon Metal
- PLC panel for furnace control at Druk Ferro Alloys, Bhutan
- Complete electrical, instrumentation and automation engineering at Bhojudih Coal Washery, Dhanbad
- Supply, installation and commissioning of VFD panels